How Socks Are Made and Sold by Sock Manufacturers
While socks may seem like a simple item, they are actually the most important part of every outfit. They are the foundation of your style, helping tame your personality in the most unnoticeable way. The choice of a sock manufacturer is the most important decision you will make for your brand, as they are responsible for your product’s quality and durability. In addition, they will determine your brand’s image and reputation. Socks are made of a variety of materials, each with its own unique properties. For example, wool absorbs moisture and dries quickly in cold environments while cotton stretches, wicks and retains color.
Most of the world’s socks are made in China, because the country has abundant labor and a complete textile clothing industry chain. It is a major supplier for the world’s famous brands through OEM. China has also passed a number of international certifications, including ISO 9001, OHSAS 18000 and C-TPAT (Cross-Terrorism Trade Preventation).
There are a few companies that produce high-quality socks in the USA, such as Harriss & Covington, whose socks have been worn by athletes and celebrities for over 40 years. They are a vertically integrated business that designs, manufactures and markets quality socks for well-known national and international brands. They use premium yarns brought in from San Joaquin and Georgia, dyed in Belmont and refined in North Carolina and Conover. They offer an economical price range for bulk orders.
Another US sock manufacturer is Nester Hosiery, which creates innovative and functional socks for mountaineers, firefighters, military personnel, and athletes. They use the highest-quality raw material, such as ethically sourced alpine wool from the United States. Their socks are designed for efficiency, longevity, and comfort.
The first step in the sock manufacturing process is knitting, which is done by computerized machines. A multitude of needles knit the yarn into a series of interlocking loops, creating a sock “tube.” During this stage, the first in-line quality inspection is performed to avoid deformities in length, trimming, and stitching.
Once the sock is complete, it is transferred to the sewing machine for final seaming. This can be done by hand or by machine, depending on the design and material of the sock. This is also the stage where the logo embroidery pattern can be added. Adding this additional step will increase the production cost, but it is an option for customers who want to add their own brand logo.
After the sock is sewn, it is subjected to boarding, which is a process that keeps the left and right socks together. The socks are slipped over a metal foot-shaped frame, then steamed under a fixed temperature and pressure to ensure they have the proper shape. This is a crucial step that ensures the socks are ready for shipping and storage.
Meetsocks is a medium-sized sock factory that offers one-stop socks OEM service. It has 189 sock knitting machines and can provide a wide variety of styles and fabrics for different purposes. Its MOQ is lower than other large factories, at hundreds to a thousand pairs per design and size. This makes it a suitable choice for small and medium-sized enterprises like online stores. socks manufacturer